Fitting outriggers and jacking points

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I've finally started to see some progress with the endless task of repairing the cargo bay chassis. With a bit of cutting, measuring and...

Vanfest 2009

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Just thought I'd post a few shots from the show.

Re fitting cargo floor chassis rails Pt 2

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Once both sills were fitted I cut the chassis rails out any way I could, trouble is I needed the tubes embedded within the rails. With a tin...

Refitting cargo floor transfer cassis rails

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Having been away from the garage again for another few months, I finally managed to find the time to continue putting the van back together....

cutting cargo floor cross supports

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Here are a few photos of the cargo floor chassis being removed, I'll add a better description when I get more time. Just like Aus...

Right Inner Sill Repair

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With the left side cargo door sills now in place it was time to turn the van around so I could access to work on the other side. The inne...

Crago Door Sill Repair

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With the door gap braced along its' length with a piece of angle iron I cut away the original outer and an old repaired inner sill. I th...

Manufacturing Chassis Supports

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Although I haven't been in the garage for a while, I have been able to get into the workshop and fold up a few more parts for the car...

Chassis Patch Repair

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With the extra piece of steel the metal supplier gave me I was able to neatly patch the hole in the left chassis rail. It's ...

Manufacturing cargo floor cross members

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All the floor cross members had some sort of rust and rot. I could patch and repair what I need to, but if it's ever going to need repla...